All case studies
Manufacturing
Cobot-Driven Assembly Line Modernisation
Reimagined a legacy assembly line with collaborative robots, a digital twin and real-time OEE telemetry across 14 stations.
Client
Tier-1 Automotive Supplier
Timeline
9 months
Location
Pune, India
+34%
OEE uplift
−58%
Unplanned downtime
−71%
Cycle time variance
11 months
ROI
The challenge
Cycle-time variance and unplanned downtime were eroding margin on a high-mix, low-volume product family.
Our approach
- Mapped every station into a synchronised digital twin
- Introduced 9 cobot cells for repetitive sub-assembly
- Wired the line with IoT vibration & current sensors
- Built an OEE control tower with predictive downtime alerts
The solution
Hybrid human-cobot line orchestrated by a digital twin that simulates schedule changes before they hit the floor.
